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Machines were moved into the new plant gradually. So production went on at the new and old locations simultaneously throughout the three-week transition. in a couple of weeks, Schut says. But a CNC trimmer can be shut down, moved, and started up again in the same week. All the machines were moved to the new plant in a space of three weeks. Machines are organized into work cells. Flexibility is provided by mounting large work tables on wheels. ping. Machines are organized into work cells with plenty of space to move around. Sheet dryers are located close to the forming machines, as are the bandsaws (one near each former). Flexibility is provided by large work tables on wheels. DESIGN FOR PRODUCT FLOW A key goal for the new plant was a more effcient production layout that would reduce or eliminate redundant materials and parts handling. The layout on p. 39 shows the "racetrack" product fow from receiving to forming, trimming, and back to ship- CLEAN, SPACIOUS, WELL LIT The new plant's interior is painted white for a clean look. Improved lighting enhances visibility. Machines are arranged spaciously so that all the operators are in view of each other To make the new plant easy to keep clean, machines are placed away from the walls and up off the foor on risers. Organized product and tooling storage are also part of the improved plant design. Tool storage, often a problem in other plants, is amply provided for here. 40 february 2013 Plastics technology